Neuer UPVC-Fenstermaschine

PVC & Aluminum Profiles Processing Machinery


Four Head Welding and CNC Corner Cleaning Automation Line

An integrated system which consists of a WM 740 four point welding machine, a CS 810 cooling and buffer station, a TS 820 Robotics design turning station and a CM 620 CNC Corner Cleaner
All process is controlled by industrial PC systems from welding to cooling,to turning and finally to cleaning
WM 740 Four Head Welding Machine
Welds four corners of PVC profiles simultaneously at 90 °with high sensitivity and strength
Beckhoff brand, high performance industrial PC operated by Windows XP Embedded. Fanless motherboard system works between 0°C – 55°C, and it comes with a 15” touch screen display
Data transfer via ethernet network connection, wireless network connection or USB interface
Welding parameters are defined by the user for every individual profile(up to 10,000 profiles)
Welding temperature, melting and welding times can be adjusted individually for each profile type.
All machine axes are moved by hardened steel ball screw which provides accuracy and durability.
PC controlled (PID) heat control system to obtain strong welding results in compliance with standards.
Summer / winter working mode is automatically selected,so the temperature adjustment is done easily
Horizontally placed strong mechanical heating plates distribute heat homogeneously without being affected from difficult working conditions.
Easy and fast change for teflons by specially designed roll up teflon system.
Easy and fast change for welding moulds
Works effectively by compressed air supplied to the system
White or colour profiles can be weld with the same sensitivity
Central lubrication system minimizes maintenance time
Reports can be created for daily, weekly, monthly and annual production
Light barriers and safety equipment confors to CE machine design with full security
Stable and accurate data transfer between this machine and the CNC corner cleaning machine via Industrial quality Ethernet connection
All the error messages and system status can observed on screen by HMI software program developed by the Schtec software department
Service to the entire automation system,trouble shooting and fault removals can be done by remote connection

TS 820 Turning Station with the Robotics Arms;
High speed and high accuracy turning operation via a robotic system with strong and fast mechanical turning arms
Stable turning process with highly durable turning arms
Turning speed calculation is done automatically for each frame's geometric shape, reinforcement steel weight and all other factors included.
All machine axis are moved by hardened steel rack and pinion gear system which provides accuracy and durability
Turning robot spends the minimum energy and the least amount of time by synronochizing its actions with the CNC machine's fence system.
Its compact design allows it to occupy the smallest working area possible, which is 12 m² less than its competitors.
Turning time is 1 second for small frames and between 1,5 – 4 seconds for all other sizes.

CS 810 Cooling and Buffer Station;
Works between a corner cleaner and a welding machine.
Provides cooling time for the profiles coming from the welding machine prior to sending them the corner cleaning machine.
Cooling time is set through the welding machine's control panel.
Helps increase the production capacity by storing the profiles coming from the welder before sending them to the corner cleaner.

CM 620 CNC Corner Cleaning Machine
High speed and accuracy corner cleaning with Servo System controlled 2 Axes
Automatic knife selection for selected profile foil type (colour / white)
High quality corner cleaning result through durable special knife and bit designs
High quality cleaning results on surfaces by automatic measurement system
Industrial PC Based Control System (Beckhoff)
Remote desktop connection by way of Wifi or Network connection
File transfer by USB or network
Easy programming support via DXF,DWG file extensions
Central lubrication system for all bearings, axis and sliding bearings
15” TouchScreen
High performance industrial PC working between 0C – 55C with operating system Windows XP Embedded and fanless design
All alarm messages are shown on the machine interface thanks to software which was developed by SCHTEC Software R&D Department.
By way of using private remote desktop connection, which was developed by SCHTEC Software R&D Department, expert service technicians can connect machine automation system and machine interface for fixing or determine problems.

Optional
WM 740 Four Head Welding Machine
Gasket pressing system
Barcode reader
Welding moulds
CM 620 CNC Corner Cleaning Machine
Additional tool for sliding frames inside surface cleaning
Additional tool for monoblock frames inner surface cleaning
Technical Informations
WM 740 Four Head Welding Machine
Power Supply 400 V, 3ph, 50-60 Hz
Power Consumption 11.5W , 28.75A
Max. Welding Length 3.600 mm x 2.600 mm
Min. Welding Length 450mm x 450 mm
Min. Welding Length 520 mm x 570 mm (with gasket pressing system)
Max. Profile Height 180 mm
Min. Profile Height 35 mm
Max. Profile Width 120 mm
Air Pressure 6-8 bar
Air Consumption 70 lt. /min.
Machine Height 1.880 mm
Machine Length 4.980 mm
Machine Width 4.750 mm
Machine Weight 1.920 kg

TS 820 Turning Station with the Robotics Arms;
Voltage 400 V AC, 3 P, 50/60 Hz
Power Consumption 3 kW,7,5 A
Min.Outter Frame Dimension 450 x 450 mm
Max.Outter Frame Dimension 2.300 x 2.300 mm
Max. Profile Height 160 mm
Min. Profile Height 35 mm
Max. Profile Width 130 mm
Machine Weight 850 kg

CS 810 Cooling and Buffer Station;
Power Supply 400 V, 3ph, 50-60 Hz
Power Consumption 1,5kW , 3 A
Machine Height 1.050 mm
Machine Length 3.350 mm
Machine Width 2.740 mm
Machine Weight 315 kg


CM 620 CNC Corner Cleaning Machine
Voltage 400 V AC , 3 P , 50/60 Hz
Power Consumption 7 kW ,18 A
Air Pressure 6-8 bar
Air Consumption 110 lt. / min.
Saw Blade Details Ø 250 x Ø 30 x 3.2 mm , Z=80
Saw Blade rpm 5.200 rpm
Drillers rpm 14.000 rpm
Max. Axes Speed 45 m./min.
Max.Outter Frame Dimension Limitless (Automatic Mode : 2.300 x 2.300 mm)
Min.Outter Frame Dimension 380 x 380 mm (Automatic Mode :450 x 450 mm)
Max. Profile Height 160 mm (Depending on the profile type, different regions can be cleaned)
Min. Profile Height 35 mm
Max. Profile Width 130 mm
Machine Height 1.900 mm
Machine Lenght 2.150 mm
Machine Width 1.250 mm
Machine Weight 960 kg
Tool Count 12 piece
Capacity 400-440 frame / 8 hours (1 corner cleaning time based on)


Complete factory setup for PVC and Aluminum processing

25-30 Windows (50-60 Frames)
50-60 Windows (100-120 Frames )
180-200 Windows (360-400 Frames )
240-260 Windows (480-520 Frames )

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